740mm 2300w paint infrared heat lamp half white coated ruby heat lamps
Halogen infrared heating tube has unique advantages and important application value in fully automatic bottle blowing machines. The following is a detailed introduction:
1. Heating principles and characteristics
Halogen infrared heating tubes are semi-white-plated on the basis of ordinary halogen heating tubes. Its working principle is similar to that of ordinary halogen heating tubes. The filament is heated by current, which in turn excites the halogen elements and chemically reacts with the filament, thereby extending the life of the filament and improving luminous efficiency. At the same time, halogen elements produce infrared radiation at high temperatures to heat objects. The semi-white coating process is to coat part of the surface of the heating tube with a layer of white material. This layer of white material usually has high reflectivity and can change the radiation characteristics and heat distribution of the heating tube.
(1) Energy saving and environmental protection
Significant energy saving effect: Due to its efficient heating method and precise temperature control, halogen infrared heating tubes can effectively reduce energy waste. When achieving the same preform heating effect, energy consumption can be reduced by about 20% – 30% compared to traditional heating methods. For large-scale bottle blowing production enterprises, this can save a lot of energy costs every year and has significant economic benefits.
Environmentally friendly and pollution-free: Halogen infrared heating tubes do not produce any pollutants during work, such as waste gas, waste water, waste residue, etc., and are environmentally friendly. It complies with the environmental protection requirements of modern industrial production and helps enterprises achieve sustainable development.
(2) Long service life
Good material stability: The main components of the halogen infrared heating tube, such as quartz glass tube, filament and halogen gas, have good high temperature resistance and corrosion resistance. In the high-temperature working environment of the bottle blowing machine, it can operate stably for a long time and is not prone to damage or performance degradation.
Extended service life: Its special working principle effectively suppresses the loss of filament and extends the service life of the heating tube. Under normal circumstances, the normal service life of halogen infrared heating tubes can reach more than 5,000 hours, reducing the frequency of replacement of heating tubes and reducing equipment maintenance costs and downtime.
2. Practical application effects
Improve production efficiency: In the actual fully automatic bottle blowing machine production line, after using halogen infrared heating tubes, the production speed of the bottle blowing machine has been significantly improved. Taking the common 500ml PET beverage bottle as an example, the production efficiency can be increased from the original 3000-4000 bottles per hour to 4000-5000 bottles per hour, which greatly improves the company’s production capacity.
Improved product quality: Since the halogen infrared heating tube can achieve uniform heating and precise temperature control of the preform, the quality of the blown bottles is significantly improved. The bottle’s wall thickness uniformity, transparency, appearance quality and other indicators have reached higher standards, reducing the defective rate and improving the market competitiveness of the product.
Reduced production costs: The reduction in energy costs brought about by the energy-saving effect, as well as the long service life and reduced maintenance and replacement costs, enable the company’s production costs to be effectively controlled. In the long-term production process, it saves a lot of operating costs for the enterprise and improves the economic benefits of the enterprise.
